Ukwenza ngokwezifiso izindlu zezibane zemoto yindawo ekhethekileyo kakhulu, ebandakanya iinkalo ezininzi ezifana noyilo, ubunjineli, izixhobo, kunye nemigaqo. Nokuba kukulungiswa, ukuguqulwa okanye imveliso encinci, kufuneka kuqwalaselwe ngokukodwa kule miba ilandelayo iphambili. Ndizihlulile ngokwamaqela amaninzi amakhulu ukuze kube lula ukuqonda kwakho okucwangcisiweyo kunye nokwenza izigqibo:

I. Ukuhambelana koyilo kunye nobunjineli
Eli lelona nyathelo libalulekileyo nelibaluleke kakhulu.

Idatha yesithuthi sokuqala echanekileyo

Ukuskena kwe-3D kunye nedatha: Eyona nto ifanelekileyo, kufuneka kusetyenziswe iskena se-3D ukufumana idatha echanekileyo yelifu lendawo yokuhlanganisa isibane sokuqala semoto kunye nendawo yokufakela. Esi sisiseko sokuqinisekisa ukuba iqokobhe elitsha lihambelana kakuhle nomzimba wesithuthi, kuthintelwe izithuba ezingalinganiyo okanye ubunzima bokufakelwa.

Ubunjineli obubuyela umva beendawo zokuqala zefektri: Ukuba akukho datha yokuqala yefektri, kufuneka ukuqhaqhwa nokulinganiswa kwee-headlights zefektri zokuqala ukuze kufunyanwe iindawo ezichanekileyo kunye nobukhulu bazo zonke iikliphu, imingxunya yezikrufu, kunye neephini zokufumana indawo.

Ukuhambelana kojongano lofakelo

Kubalulekile ukuqinisekisa ukuba zonke iindawo zokufakela (iikliphu, izikhonkwane, imingxunya yokubeka) kwikhabhathi entsha ziyahambelana ngokupheleleyo ne-interfaces ezifanelekileyo emzimbeni wesithuthi. Nokuba impazamo ye-1 ukuya kwi-2 millimeters inokubangela ukungaphumeleli kokufakela, ingxolo engaqhelekanga okanye ukuvalwa okungasebenzi kakuhle.

Ulwakhiwo lwangaphakathi kunye nokubhukishwa kwendawo

Ukuhambelana komthombo wokukhanya: Indawo eyaneleyo kunye neendawo ezizinzileyo kufuneka zigcinwe ngaphakathi kwendlu ukuze kufumaneke imithombo ethile yokukhanya (njengeebhalbhu ze-halogen, iibhalbhu ze-xenon/ii-ballast, iimodyuli/abaqhubi be-LED). Xa kulungiswa izibane ze-LED okanye ze-laser, indawo yokutshisa ubushushu ibaluleke kakhulu.

Indawo yokulungisa isitya/ilensi yokubonakalisa ukukhanya: Indlu kufuneka iqiniswe ngokuchanekileyo kwisitya sokubonakalisa ukukhanya sangaphakathi okanye ilensi yokubonisa ukukhanya ukuqinisekisa ukuba ukukhanya kuyafana kwaye akukho kukhululeka.

Intambo yokuxhuma kunye neetshaneli zeeplagi: Kubalulekile ukugcina indawo efanelekileyo yokuxhuma kunye neendawo zokukhupha intambo yokuxhuma kunye neeplagi ukuthintela ukuba zingacinezelwa okanye ziguge.

Ii. Ukukhetha Izinto
Le nto imisela ngokuthe ngqo ukuqina, ukuhanjiswa kokukhanya kunye nokumelana kwemozulu kweqokobhe.

Izinto zomthunzi welampu (inxalenye ecacileyo):

Okuthandwayo: I-Polycarbonate (PC): Le yimigangatho yeshishini kwaye isetyenziswa kakhulu ngenxa yokumelana kwayo nempembelelo ephezulu (akulula ukuyiqhekeza), ukuhanjiswa kokukhanya okuphezulu kunye nokumelana nemozulu okuhle kakhulu.

Inkqubo ephambili: Ukwambathisa umphezulu: Umphezulu wezinto zePC ezicocekileyo uthambile kwaye uthambekele ekukrweleni. Unyango lokulungisa nokuqinisa i-UV kufuneka lwenziwe ukuze kuthintelwe ukukrwela okubangelwa yintlabathi kunye neentsimbi kunye nokuhlamba imoto. Kwangaxeshanye, kunokuphucula amandla okumelana nemisebe ye-ultraviolet kwaye kuthintele ukutyheli kunye nokuguga xa ujongene nelanga ixesha elide.

Kuphephe ukusebenzisa: I-acrylic eqhelekileyo (PMMA), nangona ikwazi ukuhambisa ukukhanya kakuhle, ayinamandla kwaye ibuthathaka, nto leyo eyenza ukuba ingafaneleki kwiikhava zezibane zemoto.

Izinto zomzimba wesibane (inxalenye yesiseko):

Okuthandwayo: Iiplastiki zobunjineli ezimelana nobushushu, ezifana ne-PPO, ii-alloys ze-PC/ABS, njl. Ezi zinto zinozinzo oluhle (azinanguquko kumaqondo obushushu aphezulu), ukumelana nokugqwala kweekhemikhali (ukumelana namabala eoyile kwindawo yenjini) kunye nokumelana nobushushu okuthile (kufutshane nenjini).

Iii. Inkqubo yoMveliso kunye noMgangatho
Inkqubo yokwenza

Ukubumba ngenaliti: Eyona ifanelekileyo kwimveliso enkulu, enomgangatho ophezulu womphezulu kunye nobukhulu obuchanekileyo. Kufuneka kwenziwe ukubumba, ngeendleko zokuqala eziphezulu, kodwa ixabiso ngeqhekeza ngalinye liphantsi.

Ukuprinta nge-vacuum /3D: Ifanelekile kwiibhetshi ezincinci, iiprototypes okanye ukwenza ngokwezifiso ngokwezifiso. Ukuprinta nge-3D (njenge-sterolithography SLA okanye i-SLS) kunokuvelisa izakhiwo ezintsonkothileyo kakhulu, kodwa ukuguda komphezulu kunye namandla ahlala engekho mhle njengeendawo ezibunjwe ngenaliti, kwaye kunokufuna ukugaywa nokutshizwa emva kokugaywa.

Ukusebenza kokutywina

Le yindlela "yokuphila" yokuhlanganisa izibane zentloko. Uyilo lweqokobhe kufuneka lubandakanye imingxunya yokutywina ethembekileyo.

Isitywini: Kufuneka kusetyenziswe isitywini esinyibilikayo esishushu se-Automotive (esifana nesitywini se-butyl /PUR) esitywiniweyo. Inkqubo yokutywina kufuneka yenziwe kwindawo engenathuli okanye enothuli oluphantsi ukuqinisekisa ukuba imigca yeglu iyafana, iyaqhubeka kwaye ayinaziphazamiso. Ukungaphumeleli kokutywina kunokubangela ukuba inkungu, amanzi kunye nothuli kungene ngaphakathi kwezibane zezibane, okonakalisa ngokuthe ngqo izinto zombane zangaphakathi.

Unyango lomphezulu

Isibane: Isigqubuthelo esiqinileyo ngaphandle, kunye nesigqubuthelo esichasene nenkungu nangaphakathi kunokufuneka.

Umzimba welampu: Ngokwesiqhelo, kufuneka i-primer kunye ne-topcoat spray ukuqinisekisa ukunamathelana okuhle, ukumelana nemozulu kunye nokuhambelana kombala nesithuthi sokuqala. Ipeyinti kufuneka ikwazi ukumelana nobushushu obuphezulu kunye namabala eoyile kwindawo yenjini.

Iv. Ukuthobela imithetho ngokubonakalayo
Uhlobo lokukhanya kunye nokusebenza kwe-photometric:

Umsebenzi ophambili wee-headlights kukubonelela ngokukhanya kwaye akufuneki zibangele ukukhanya kwabanye. I-casing enye ayanelanga; kufuneka idityaniswe nesitya okanye ilensi yokubonakalisa eyenziwe ngendlela ebonakalayo.

Xa ulungisa indlu, kubalulekile ukuqinisekisa ukuba isebenzisana nezinto ezibonakalayo (izitya/iilensi ezibonisa ukukhanya) zinokuvelisa imigca yokusika ekhanyayo nemnyama ehambelana nemigaqo yokhuseleko. Ngaphandle koko, izibane ezenziwe ekhaya zisenokungaphumeleli kuhlolo lonyaka kwaye zibe yingozi kukhuseleko.

Isatifikethi somthetho

Kumazwe nakwimimandla eyahlukeneyo, izixhobo zokukhanyisa iimoto kufuneka ziphumelele iziqinisekiso eziyimfuneko, ezifana nesatifikethi seCCC saseTshayina, isatifikethi se-E-mark se-EU, kunye nesatifikethi se-DOT sase-United States, njl.

Ukuba indlu eyenzelwe wena isetyenziselwa ukuthengiswa kwezithuthi okanye isetyenziselwa indawo yezinye izinto, kuyimfuneko ukuqwalasela ukuba ingaba indibano yokugqibela yesibane esiyakhayo inokuhlangabezana na nezi mfuno zomthetho. Nangona iimfuno zinokukhululwa, ukuthotyelwa kwemigaqo sisiqinisekiso esisisiseko sokhuseleko.

V. Izinto eziqwalaselwa ngababoneleli kunye neendleko
Ndikhangela ababoneleli abaziingcali

Khangela abavelisi abanamava ekwenzeni izibane okanye izinto zeemoto, endaweni yeefektri zeplastiki eziqhelekileyo zokubumba. Banokuqonda okungcono ngeempawu zezinto eziphathekayo, iinkqubo zokuvala kunye neemfuno ze-optical.

Iindleko zokuvula isikhunta kunye nobungakanani beodolo encinci (MOQ):

Ukuba i-injection molding iyamkelwa, ixabiso le-mold lityalo-mali olukhulu lokuqala (ukusuka kumashumi amawaka ukuya kumakhulu amawaka e-RMB). Kubalulekile ukucacisa ubunini be-mold kunye nokugcinwa kwayo okulandelayo.

Abathengisi badla ngokuba nemfuneko encinci yobungakanani beodolo.

Uvavanyo lwesampulu

Qiniseka ukuba wenza iisampulu (iisampulu ze-T0) kwaye wenze uvavanyo olungqongqo ngaphambi kokuba uvelise ngobuninzi:

Uvavanyo lokufakelwa: Yifake kwisithuthi sokwenyani kwaye ujonge inqanaba elihambelanayo.

Uvavanyo lokulinganisa okusingqongileyo: kubandakanya uvavanyo lobushushu obuphezulu kunye nolunomswakama ophezulu, uvavanyo lokubanda kunye nobushushu, uvavanyo lwemvula, uvavanyo lokungcangcazela, uvavanyo lokuguga kwe-ultraviolet, njl.njl., ukulinganisa iminyaka eliqela yeemeko zokusetyenziswa.

Uvavanyo lwe-Optical: Vavanya ukuba uhlobo lokukhanya luyahlangabezana na nomgangatho kwigumbi elimnyama.