Ukugcinwa kwee-injection molds likhonkco elibalulekileyo lokuqinisekisa uzinzo lwemveliso, umgangatho wemveliso kunye nobomi be-mold. Inkqubo yolondolozo yesayensi nesemgangathweni inokunciphisa kakhulu ixesha lokungasebenzi kunye neendleko zemveliso.

Oku kulandelayo yinkqubo yokugcinwa kweenkcukacha zee-injection molds, ezahlulwe ngokubanzi zibe ngamanqanaba amathathu aphambili: ukugcinwa kwemihla ngemihla ngexesha lemveliso, ukugcinwa rhoqo emva kokuvalwa, kunye nokugcinwa kwexesha elide.

I. Ukugcinwa Kwemihla Ngemihla Ngexesha Lemveliso
Olu lulondolozo lokuthintela olufunekayo kubaqhubi kunye namaqela kumjikelo ngamnye wemveliso.

Ukucoca isikhunta

Ukucoca ngesikhunta/ngeshifti nganye: Sebenzisa isibhamu somoya, ibrashi yekopolo okanye ishiti yekhork ukucoca ifleshi, amabala eoyile kunye neplastiki eseleyo kumphezulu wokwahlukana, ii-exhaust grooves, ii-sliders kunye nee-ejector pins, njl. Izixhobo zentsimbi akufuneki zisetyenziswe ukuthintela ukukrwela umphezulu wesisikhunta.

Ukucocwa kwesleeve yesango: Hlola kwaye ususe izinto ezibandayo ezingaphakathi kwesleeve yesango ukuthintela ukuvaleka okanye ukudibana kakubi kwempumlo yenaliti ngexesha lokufaka inaliti elandelayo.

Ukuthambisa

Ukuthambisa rhoqo: Ngokwencwadi yokulungisa, sebenzisa igrisi ekhethekileyo yobushushu obuphezulu okanye ioyile yokuthambisa kwiindawo ezihambayo zesikhunta ezifana neepini ze-ejector, ii-sliders, iipini zesikhokelo ezithambekileyo, iipini zesikhokelo kunye nemikhono yesikhokelo ngamaxesha athile.

Qaphela: Ukuthambisa kufuneka kube phakathi. Ukuthambisa okugqithisileyo kunokutsala uthuli okanye kungcolise imveliso.

Ukujonga umsebenzi

Iindawo ezihambayo: Jonga ukuba isilayida, umphezulu othe tyaba, iphini ye-ejector, njl.njl. zihamba kakuhle nangokuzinzileyo, kwaye nokuba kukho ingxolo engaqhelekanga okanye ukuxinana.

Inkqubo yokupholisa: Jonga ukuba kukho ukuvuza kwiindawo ezidityanisiweyo zemisele yamanzi okupholisa yesikhunta. Cinezela umphezulu wesikhunta ukuze uzive ukuba ubushushu buyafana na. Ukuba kukho into engaqhelekanga, oko kunokubonisa ukuba imijelo yamanzi ivaliwe.

Inkqubo yokukhupha umoya: Jonga ukuba kukho na amabala atshileyo kwimveliso uze ubone ukuba umoya ophumayo awuthintelwanga na.

Ii. Ukugcinwa rhoqo emva kokuvalwa
Xa iodolo yemveliso igqityiwe (idla ngokucetyiswa emva kwemijikelo yesikhunta engama-50,000 ukuya kwi-100,000, kuxhomekeke kubunzima kunye nezinto ezikuyo) okanye xa kubonwa ukwehla komgangatho wemveliso, isikhunta kufuneka sisuswe kumatshini wokubumba ngenaliti size sithunyelwe kwindawo yokulungisa isikhunta ukuze sigcinwe nzulu.

Inkqubo ephambili yile ilandelayo:

Inyathelo 1: Ukugcinwa kwempahla kunye novavanyo lwe-mold
Bhala phantsi inombolo yesikhunta, ibhetshi yemveliso, imveliso yokugqibela eyenziweyo kunye neengxaki ezikhoyo.

Yenza uhlolo lokuqala lwenkangeleko yesikhunta kunye nobukhulu obuphambili.

Inyathelo lesi-2: Ukucoca kunye nokuqhaqha umngundo
Ukucoca ngokucokisekileyo

Sebenzisa ii-arhente zokucoca isikhunta zobungcali (ezifana nee-arhente zokucoca ezisekelwe kwisinyibilikisi okanye ezisekelwe emanzini), kunye noomatshini bokucoca be-ultrasonic okanye ukuxubha ngesandla, ukususa onke amabala eoli, iintsalela zeplastiki kunye nomhlwa.

Kwiplastiki engapheliyo kunye nekhabhoni, ungasebenzisa isisombululo esikhethekileyo sokucoca iimold zeplastiki zokumanzisa okanye zokusula.

Qhawula ngononophelo

Ngokwendlela yokuzoba okanye yokuqhaqha izinto ezisetyenziswayo, qhaqha izinto ezisuswayo nganye nganye, njengezilayida, ii-intend tops, ii-ejector pin, ii-guide pin, ii-inserts, njl.njl.

Kwimilo entsonkothileyo, kucetyiswa ukuba uthathe iifoto okanye wenze iimpawu ukuqinisekisa ukuba akukho zimpazamo ngexesha lokufakelwa kwakhona.

Inyathelo lesi-3: Ukuhlolwa, ukulungiswa kunye nokutshintshwa
Le yinxalenye ephambili yolondolozo kwaye kufuneka igqitywe ziingcali zokubumba.

Umphezulu womngxuma/ophakathi:

Uhlolo: Sebenzisa iglasi yokukhulisa ukuze ujonge umphezulu owenziweyo ukuba awunamhlwa, awugugi, awukrwelwanga okanye awunamikrwelo mincinci.

Unyango: Kwiimikrwelo emincinci, sebenzisa amatye eoyile obukhulu obahlukeneyo bomhlaba xa usika kwaye upholisha ukuze ubuyisele umphezulu wesibuko. Xa umhlwa kunye nomonakalo omkhulu, kufuneka ukulungiswa kwe-electroplating okanye ukutshintshwa kwezinto ezifakiweyo.

Iindawo ezihambayo

Inkqubo ye-ejector pin: Jonga ukuba zonke ii-ejector pin kunye nee-reset rods zigobile okanye zigugile, kwaye ukuba iintloko ze-ejector pin zonakele na. Ezo zigugile kakhulu mazitshintshwe.

Indlela yokusebenza yesilayida kunye nephezulu elithambekileyo: Jonga ukuguguleka kwepleyiti yoxinzelelo lwesilayida kunye nepleyiti engagugiyo, hlola ukuba intonga ephezulu ethambekileyo igobile na, kwaye ucoce umngxuma wayo okhokelayo.

Izikhonkwane zesikhokelo kunye nemikhono yesikhokelo: Jonga ukuba akukho mikrwelo okanye ukuguguleka ukuqinisekisa ukuba isikhokelo sichanekile. Ezo zivulekileyo kakhulu kufuneka zitshintshwe.

Inkqubo yokupholisa

Uvavanyo lokuhamba kwamanzi: Qhagamshela amanzi axinzelelweyo uze ujonge ukuba yonke imijelo yamanzi ayithintelwanga na kwaye kukho ukuvuza.

Unyango lokususa ulwelo: Ukuba ukuhamba kwamanzi kuncipha, oko kubonisa ukuba kunokubakho ulwelo ngaphakathi. Umatshini wokucoca umzila wamanzi onomngundo (ngokusebenzisa iikhemikhali okanye iipulses zomzimba) kufuneka usetyenziswe ukususa ulwelo de ukuhamba kwamanzi kube lula kwakhona.

Inkqubo yokukhupha umoya

Hlola kwaye ucoce zonke iitshaneli zokukhupha umoya. Ukuba iitshaneli zokukhupha umoya ziba nzulu ngenxa yokuguguleka (ngesiqhelo zinobunzulu obuyi-0.02-0.04mm), kufuneka ziphinde zicutshungulwe kwaye zinzulu.

Ukutshintshwa kweendawo ezibuthathaka

Ukutshintshwa kwezinto ezifikelele esiphelweni sobomi bazo okanye ezinokubangela iingozi ezinokubakho, ezinje ngeesprings, ii-sealing rings, ii-ejector pin, iiplates ezingagugiyo, njl. Le yindlela yokuthintela ukuvalwa okungalindelekanga kwimveliso.

Inyathelo lesi-4: Ukuthintela umhlwa kunye nokubuyisela kwakhona
Unyango lokuthintela umhlwa

Tshiza ngokulinganayo umaleko we-anti-rust agent esemgangathweni ophezulu kuzo zonke iindawo ezicociweyo (ingakumbi imingxunya, iindawo zokwahlukanisa, ii-guide pin, njl.njl.).

Hlanganisa kwakhona

Hlanganisa kwakhona zonke iindawo ezicociweyo, ezilungisiweyo okanye ezitshintshiweyo ngokulandelelana.

Ngexesha lenkqubo yokuhlanganisa, qinisekisa ukuba zonke izikrufu zifikelela kwi-torque echaziweyo kwaye iindawo ezihambayo zityibilika kakuhle.

Inyathelo lesi-5: Uvavanyo lwesikhunta kunye nokugcinwa kwirekhodi
Uvavanyo lokubumba olusebenza kumatshini

Faka isikhunta esigciniweyo kumatshini wokubumba inaliti uze wenze umveliso wesikhunta wovavanyo.

Jonga ubungakanani kunye nomgangatho wembonakalo yebhetshi yokuqala yeemveliso kwaye uqinisekise ukuba imisebenzi yokubumba ibuyele kwisiqhelo.

Hlaziya ifayile

Bhala phantsi ngokweenkcukacha umhla, umxholo, iindawo ezitshintshiweyo, iziphumo zovavanyo lwesikhunta kunye nolunye ulwazi ngolu londolozo, hlaziya "ifayile yobomi bonke" yesikhunta, kwaye unike isiseko solondolozo olulandelayo.